Why food goes from almost done to overdone so quickly on the grill

BY W. WAYT GIBBS
Associated Press

Ever tried toasting hamburger buns on a grill? It takes uncanny timing to achieve an even medium brown across the buns. Typically, they remain white for what seems like far too long. Then it’s as if time accelerates, and they blow past toasted to burnt in the time it takes to flip the burgers.

Barbeque_Hamburger Cutaway_VQ6B8473 With LAYERS

The same phenomenon is at work when you toast a marshmallow over a campfire: wait and turn, wait and turn… then brown, black and — poof! — it’s aflame. The problem is perhaps most acute when cooking shiny-skinned fish on a grill or under a broiler. Once the skin turns from silver to brown, the heat pours into the fillet, and the window of opportunity for perfect doneness slams shut with amazing speed.

Anytime you cook light-colored food with high heat, inattention is a recipe for disaster. But the physics here is pretty simple, and once you understand it you can use several methods to improve your odds of making that perfectly toasted bun, golden half-melted marshmallow, or juicy grilled fillet.

At high temperatures — about 400 F (200 C) and up — a substantial part of the heat that reaches the food arrives in the form of infrared light waves rather than via hot air or steam. The higher the temperature, the bigger the part that radiant heat plays in cooking. But this form of heat interacts with color in a profound way.

The bottom of a hamburger bun looks white because it reflects most of the visible light that hits it, and the same is true for infrared heat rays. There is a reason that white cars are popular in Phoenix — they stay cooler in the sunshine, which is full of infrared radiation.

A silvery, mirror-like fish skin is even more reflective than a white car. About 90 percent of the radiant heat striking it simply bounces away. Because only around 10 percent of the energy sinks in and warms the fish, cooking initially creeps along slowly but steadily.

That changes rapidly, however, as soon as the food gets hot enough to brown. It’s like changing from a white shirt to a black shirt on a sunny summer day. As the food darkens, that 10 percent of energy absorbed rises by leaps and bounds, and the temperature at the surface of the food soars.

So browning accelerates, which increases heat absorption, which boosts the temperature; it’s a vicious circle. By the time you can get a spatula under the fillet to flip it over, it may be almost black, reflecting just 10 percent of the heat and sucking in 90 percent.

There are at least three ways around this problem. The simplest is to stare, hawk-like, at the food and lower or remove the heat as soon as browning starts. That works fine for marshmallows but is not always practical in the kitchen or backyard barbecue.

In some cases, you can darken the color of the food at the start, for example by slathering it with a dark sauce or searing it in a very hot skillet before putting it on the grill. This is a way to make a fish steak cook more like a beef steak, which is fairly dark even when raw and so doesn’t experience such a dramatic shift in heat absorption. This method generally shortens the cooking time.

Finally, try piling other ingredients, such as sliced onions or zucchini, between the food and the coals or the broiler element to moderate the intensity of the radiant heat. Cooking times will lengthen — and you may end up having to toss out the sacrificial buffer ingredients if they get charred — but that window of opportunity will stay open longer.

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Photo credit: Ryan Matthew Smith / Modernist Cuisine, LLC

The Chemistry of the Barbecue “Stall”

The “stall” is widely known among serious barbecuers. Well into cooking, the temperature of uncovered meat stops rising and may even fall slightly before it climbs again. Most barbecue experts say this stall occurs when connective tissue in the meat softens and fat starts to render, which does occur, but it doesn’t cause the stall.

The stall is quite real, but it is not due to softening collagen as the graph below shows. We cooked two briskets side-by-side in a convection oven, which mimicked the air temperature in a smoker, but was much more consistent and thus better suited for the experiment. We left one brisket uncovered (blue curve) and vacuum sealed the other (green curve). Sensors measured the core temperature of each brisket as well as the dry-bulb (black curve) and wet-bulb (red curve) air temperatures in the oven.

The stall clearly occurred in the uncovered brisket 2-4 hours into cooking as the wet-bulb temperature in the oven fell. The stall ended after about four hours because the surface of the brisket had dried out enough that it was above the wet-bulb temperature. The temperature of the vacuum-sealed brisket, in contrast, rose steadily to the oven’s set point in about three hours. Any effect due to collagen or fat rendering would occur in both briskets, but we see the stall only in the uncovered one.

Early in the cooking, the wet-bulb temperature rose as the uncovered brisket evaporated, increasing the relative oven humidity to about 72%. But the humidity then began to drop as evaporation could no longer keep pace with the air venting out of the oven. By the eight-hour mark, the humidity was below 50%, and the wet-bulb temperature was down almost 10 °C / 18 °F from its peak.

The core of the uncovered brisket stalled. In this test, we left the brisket dry, but if we had slathered it with sauce periodically as many barbecue chefs do, we could prolong the stall by keeping the surface wet.

Sous vide cooking is, in our opinion, by far the best way to achieve the perfect cooking rate necessary for great barbecue. We barbecued in two distinct steps: smoking to impart the smoke flavor, followed by sous vide cooking to achieve the optimum texture and done-ness.

Smoking before a long sous vide cooking step has the advantage of proteins remaining intact and able to react readily with smoke. Smoked food continues to change while being cooked sous vide: its pellicle darkens, the rind becomes firmer, and the smoky flavor mellows.

The alternative, of course, is to smoke the food after cooking it sous vide. This also works well, but a longer smoking time is required to develop a robust smoked flavor and appearance. This is because precooking denatures a large fraction of the proteins in a cut of meat or a piece of seafood, which leaves the flesh less reactive to the smoke.

Whichever approach you choose to take and you should try both ways to judge the differences yourself the remarkable texture that is the hallmark of sous vide cooking, and the consistency it brings to smoking, makes it the best way to smoke meats and seafood. Alternatively, you could substitute for the sous vide step a combi oven, CVap oven, or low-temperature steamer.

You can find our recipe for Smoked Dry-Rub Pork Ribs here.

–This post was adapted from Modernist Cuisine. Too see what others think of our pastrami, see the Steven Colbert clip below, and click here to read about what Steven Raichlen has to say on The Barbecue Bible.

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My First Memphis in May

In 1991, I was reading an article about a guy, John Willingham, who had won the World Championship of Barbecue—multiple times, and at multiple championships (like many cult followings, barbecue is claimed by many, so which contest is the definitive World Championship is still up for debate). The most interesting part of the article to me was that he claimed that the key to his whole success was his amazing barbecue cooker, which he had invented. I decided right away that I needed to have one of those cookers.

I called him up and soon discovered what an amazing character he is; he’s a really smart businessman. At the end of our conversation he said, “Well, I’m not going to sell you a cooker unless I get a nondisclosure agreement.”

So I said, “Okay, send me one.” He sent me this five-page legal nondisclosure agreement, which I signed and sent back. It was all pretty standard. Some people might be put off at this point, but I am familiar with NDAs because we use them all the time in the technology world.

The next thing I knew, FedEx delivered a refrigerated box of ribs to my house. It included instructions, which I followed exactly, on how to cook the ribs. These were the best ribs I’ve ever had in my life. At this point, the guy had me totally hooked.

So I called him back and said, “Okay, I’m ready to buy a cooker.”

But John told me, “Well, I won’t sell a cooker to someone I don’t like. In fact, I won’t sell a cooker to most of my friends.”

We had about a three-hour phone interview in which I had to justify that I was worthy of acquiring a cooker. He also had concerns about the rainy weather in Seattle, and how that would affect the cooker. In the end, I did get my cooker, and with it I made the best ribs I’d ever made. But they weren’t as good as John’s. So I tried again, and I tried again, and I called him on the phone. Clearly, I was not quite getting all the elements together.

Exasperated, I said, “John, why don’t I just come down to Memphis and maybe you can teach me.”

He said, “Oh, that’s great. Why don’t you come down in May. We have a little contest coming.”

On my way there I thought, okay, I’m going to have a couple hours of barbecue instruction, and then I’m going to go over to Beale Street and hear some jazz, and then maybe I’ll tour Graceland, and then I’ll go home. It’ll be pretty straightforward, a fun weekend. Well, it turned out his little contest was the Memphis in May World Championship of Barbecue Cooking Contest.

John handed me an apron and said, “You’re on the team; it’s the only way you’ll learn.”

For three days I cooked for 16 hours a day (this was before I went to La Varenne or had even worked in a restaurant kitchen). It was an incredibly intense experience; I trussed a whole hog for the first time in my life. I trimmed about 300 pounds of ribs. Ultimately, they put me in charge of two dishes: one for the pasta category and one for the “anything but pork” category. We made smoked pasta and decided to use ostrich for the “anything but pork.” We won first place for both those dishes, amazingly enough! We also won Best Team Overall. John and his team deserve all of the credit, of course. I was just this weird technology guy who they took under their wing.

I have to say though, my barbecue did get better. Maybe not as good as John’s, but I’m still working on it.

The Memphis in May World Championship of Barbecue will be held this year from May 17 to 19.

Nathan Myhrvold to Appear on “Top Chef”

This season of Top Chef is the biggest yet, and Nathan had the esteemed honor of serving as a guest judge on one of the episodes. This was the business excuse that allowed him to check out some of East Texas’s best barbecue, as he described in September for Bloomberg Businessweek.

Top Chef airs Wednesday evenings on BRAVO. The episode on which Nathan appears airs January 4, 2012. Stay tuned for more details as we get closer to the air date.

Think you already know the outcome? Tell us who you think the winner will be in the comments below.

Nathan Talks Texas Barbecue on Bloomberg

On a recent business trip to Austin, Texas, Nathan Myhrvold seized the opportunity to make a pilgrimage to not one, not two, but four renowned barbecue joints within 24 hours. Writing for Bloomberg, Nathan chronicles his encounters in Texas’s Cult of Smoke: Barbecue-Land Journeys. Driving 35 miles to Lockhart, Texas, Nathan and a few friends dined at Smitty’s, Kreuz Market, and Black’s. The next morning, he woke up at dawn to drive 50 miles to visit Snow’s in Lexington, Texas, a joint that makes barbecue so sought after that the place opens only on Saturday mornings.

Sausage, pork ribs, and brisket served on traditional butcher paper at Kreuz Market in Lockhart, Texas.

Modernist Cuisine covers the art and science of barbecue in great detail. Do you have strong opinions on the subject? Tell us in the comments or on our forum.